ZHANGJIAGANG FLAME MACHINERY COMPANY
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Place of Origin: | Zhejiang, China (Mainland) |
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1. Introduction of Product
Controlled by PLC PE/PP/PEX/ABS High Speed Pipe Single Screw Extrusion Line
This production line is mainly for producing large diameter HDPE/MDPE pipe. The pipe has some
excellent features such as heating resistant, aging resistant, high mechanical strength,
environmental stress cracks resistant, good creep resistant and etc. It is a preferred gas conduits
for ductwork systems between city and its suburb, water supply in city.
2. Quick Detail:
Our factory using the development HDPE, PP pipes extrusion technology develops this kind of extrusion line. This line features compact structure, highly automation and stable performance.
3. Description:
High efficiency extruder is designed for PE pipe, equipped with reducer which is high speed and low
noise, adding material sect with cooling unit and sense reversing spiral grooved, different isomeric
and undulant screw which allows great output, lower melting temp, and lower energy consumption.
Composite spiral extrusion diehead assures that melting pressure and flux are uniformity and the
surface of pipe is lubricity.
Adopting vacuum calibrating and spray cooling baths, accurate calibration, fast cooling. The bath is
made of stainless steel.
Adopting two/multi caterpillars haul-off unit with speed adjusted by inverters.
Adopting planetary saw. It can cut very large diameter and thick wall pipe.
Adopting composite extrusion die-head, adding pipe-marking line
4. Applications:
PE series plastic pipe extrusion line is mainly used in the area of agricultural water supply system, architectural water supply system, pavement of cables, etc.
5. Specifications:
Model | Pipe diameter(mm) | Extruder model | Main motor power(Kw) | Max.Output(Kg/h) |
FPEG-63 | Ø20- Ø63 | SJG-60/38 | 90 | 450 |
FPEG-110 | Ø20- Ø110 | SJG-60/38 | 110 | 500 |
FPEG-160 | Ø40- Ø160 | SJG-60/38 | 110 | 500 |
FPEG-250 | Ø50- Ø250 | SJG-75/38 | 160 | 680 |
FPEG-400 | Ø160- Ø400 | SJG-90/38 | 250 | 1000 |
FPEG-630 | Ø280- Ø630 | SJG-90/38 | 280 | 1100 |
FPEG-800 | Ø315- Ø800 | SJG-120/38 | 315 | 1300 |
FPEG-1200 | Ø500- Ø1200 | SJG-120/38 | 355 | 1400 |
FPEG-1600 | Ø1000- Ø1600 | SJG- 90/38&×2 | 250×2 | 2000 |
FPEG-2000 | Ø1000- Ø2000 | SJG- 90/38&×2 | 280×2 | 2200 |
6. Competitive Advantage:
a. The optimum spiral bush highly improves the output of extruder
b. Accurate temperature control system ensure material melting performance
c. Unique screw design achieves better plasticizing and high quality products
d. Precisely designed gearbox with a high torsion guarantees stable running
e. H shape frame to decrease vibrating of extruder
f. Advanced PLC operation system realizes synchronization and automation
g. Adopt automatic water temperature & level control and special independent filters on both vacuum and cooling tanks
h. Offer stable haul-off unit with 2-12 caterpillars
i. Provide saw & chip free cutting options
j. Low energy consumption, excellent performance, and easy maintenance
7. Service:
1. Oversea installation guide.
2. Oversea test running
3. Ovsersea worker training
4. Technical support
5. Spare parts supply
6. Technical operation support
7. Formula and processing support
8. Option
Raw material + master batches→mixing→vacuum feeding→material dryness→single screw extruder→four-color string extruder→basket-style mould→calibrator→spray vacuum calibration tank→spray vacuum calibration tank→spray cooling water tank→spray cooling water tank→color-ribbon printer→belt haul-off→plant cutter→pipe rack→finished product inspecting & packing
9. Commercial Terms
1. Payment: 30% by T/T as advance payment, balance(70%) by T/T before shipment
2. Lead Time: 60 days after receiving the advance payment
3. Transportation: container, simple package ( PE film, salver)
4.Warranty period: From the day of the use of the machine in the buyer’s factory:
(1) The mechanical Parts: 12 months
(2) The electrical Parts: 6 months
5. Installations and Commissioning
(1) Up to date commissioning has been made before shipment
(2) Overseas Commissioning and charges
one or two technicians will be sent to the buyer to guide the installation and commissioning of the equipment if the customer requests.
Customers pay the charge of our technicians.
(1) Round-trip Airplane Ticket
(2) Charges of transportation, accommodation and communication
(3) The allowance for the technicians is USD 80 per day for one person.
(4) An interpreter is needed.
6. Spare parts:
Spare parts for one year are needed for the customers, and we suggest that customers should buy the spare parts. (Fittings list will be provided.)
7. English manual, Figuration drawing, and footing drawings are provided.