PVC 220mm plastic pelletizing equipment / machinery 9Cr18MoV With 950HV - 1020HV Hardness

PVC220 Planetary Roller Extruder 38CrMoAIA / 9Cr18MoV With 950HV - 1020HV Hardness

Summary:

Planet roller extruder is composed of central shaft, planet shaft, rolling stuff cylinder, heating and cooling parts, nozzle and so on. It has better plasticization, self-clean, higher productility, longer life than single or two shafts extruder.

Due to the more contacting area, it has the optimum heat exchange rate and can reduce the material of retention time and cut down the cost of stabilizers and lubricant.

Specifications:

1. Materials: 38CrMoAIA, 9Cr18MoV
2. Application:PVC

3. Depth of nitration case:0.5-0.8mm

4. Hardness of nitration: 950-1020HV

5. Fragility of nitration: Less than grade 1

6. Roughness of the surface:Ra 0.4um

7. Linearity of the screw:0.015mm

8. Chromium-plating layer thickness:0.03-0.08mm

9. The surface hard chromium plating hardness after nitrogenation:>=950HV

10. Guarantee: Common Nitrided: approx 2 years     Bimetallic : much longer life time

Features:

1) The "PRE", a series of planetary roller extruders, experiences rolling and extrusion in configuration that a planetary screw is inter-engaged at a centerof a main SCREW and BARREL which are screwed in a shape of helical gear at 45 degree.

2) The planetary screw revolves and rotates on its axis, in order to employ various resin.

3) The extruder is special and applied to various product and mass production.

4) In special, because the extruder supplies the rolling and extrusion through space of the inter-engagement, it may plasticize the resin at a low temperature.

5) Through the inter-meshing action of the toothed planetary roller system just one single revolution of the main spindle suffices to roll out the plasticmelt as many as 1, 100 times, ensuring optimum plastification, homogenization and dispersion.

6) The "PRE" is a low-temperature forming extruder which may produce produces without any change of properties owing to its low-temperatureforming and homogenizing.

7) Combined rolling and extruding action: Through the inter-meshing action of the toothed planetary roller system just one single revolution of the mainspindle suffices to roll out the plastic melt as many as 1, 100 times, ensuring optimum plastification, homogenization and dispersion.

8) Compared with other extruder designs, this system increases the contact surface of the melt by up to five times.

9) Low-cost formulation: The optimum heat-exchanging effect created by the large contact surfaces of the planetary roller system in conjunction withshort residence time of the melt helps to achieve a considerable reduction in formulation costs. Costly stabilizers and lubricants are reduced to a minimum.

10) Self-cleaning feature: Since all toothed components of the machine constantly inter-mesh, no residual material is left in the machine when changing over from one formulation to another. The system is change-over from one color to another, results in no more than 5kg of scrap.

Applications:

Planetary Extruder Mainly used in the production below:

1. Rigid PVC sheet calender line

2. PVC Card calender line

3. Soft PVC film calender line

4. PVC pelletizing line

5. Cables coating

Detail specification:

(1). Planetary roller section: main screw 1 pc; planetary roller 8 pcs, knife

plate 1 pc, gear tooth sleeve; And this section is jacket-designed, which

can get through by heating oil; The main screw is core-drilled, heated by

oil;  And the head of machine is cooled down by water;

(2). Section of material shoving feeding, jacket-designed, water cooling.

(3). Feeding motor power: 1.1 KW;

(4). Hard-toothed gear box, Chinese famous brand;

(5). Inverter motor, AC, 75 KW;

(6). Stainless steel hopper, capacity of 100 kg;

(7). Metal detector( brand of S + S) is equipped on the top of the hopper;

(8). Rotating speed of main screw: 0 – 60 rpm, speed is adjustable;

Competitive Advantage:

1) Better performance

2) Long usage life

3) Good production stability

4) Reasonable design

5) High precision mold

6) Adopts AC frequency conversion technology

7) Uses imported electric components

8) Product characteristics:

a) Good foam

b) Smooth surface

c) Antibacterial

d) Wearable

e) Antistatic

f) Insulate

9) Widely used for agriculture and industry

10) Large marketing potential

commercial terms

1. Payment: 30% by T/T as advance payment, balance(70%) by T/Tbefore shipment

2. Lead Time: 60 days after receiving the advance payment

3. Transportation: container, simple package ( PE film, salver)

4.Warranty period: From the day of the use of the machine in the buyer’s factory:

   (1) The mechanical Parts: 12 months

   (2) The electrical Parts: 6 months

5. Installations and Commissioning

   (1) Up to date commissioning has been made before shipment

   (2) Overseas Commissioning and charges

   one or two technicians will be sent to the buyer to guide the installation and commissioning of the              equipment if the customer requests.

   Customers pay the charge of our technicians.

   (1) Round-trip Airplane Ticket

   (2) Charges of transportation, accommodation and communication

   (3) The allowance for the technicians is USD 80 per day for one person.

   (4) An interpreter is needed.

6. Spare parts:

    Spare parts for one year are needed for the customers, and we suggest that customers should buy the     spare parts. (Fittings list will be provided.)

7. English manual, Figuration drawing, and footing drawings are provided.